MEDICA 2026 | 16–19 November 2026 | Hall 6, Stall F37 | Düsseldorf, Germany
Direct OEM/ODM manufacturing under Class 100,000 cleanrooms. High precision, biocompatible, and rigorously tested for global clinical compliance.
In modern tertiary healthcare facilities and outpatient networks, the single-use Intravenous (IV) Infusion Set serves as the primary conduit for life-sustaining fluid management, chemotherapy administration, parenteral nutrition, and emergency pharmacological delivery. As a premier China Wholesale Infusion Set Factory & Exporter, our manufacturing methodology integrates polymer chemistry, biomedical device micro-moulding, automated assembly robotics, and stringent inline quality assurance protocols compliant with ISO 8536-4 and the European Union’s Medical Device Regulation (EU MDR 2017/745).
Global medical device buyers—including hospital purchasing groups, ministry of health tender boards, and OEM brand distributors—face evolving regulatory and operational challenges. Procurement decision-making has shifted beyond basic unit cost to encompass total cost of ownership (TCO), material safety compliance (such as DEHP-free plasticizer transition), particle filtration precision, needleless sharps safety mechanisms, and supply chain resilience.
Information Gain Insight: Modern medical procurement demands a strict transition toward phthalate-free polymer formulations (TOTM/DINCH plasticized PVC or TPE) and dynamic flow rate precision within ±10% tolerance over extended 24-hour infusion cycles to mitigate phlebitis and fluid overload risks.
Manufacturing disposable IV administration sets requires strict compliance with international physical, chemical, and biological performance benchmarks. The structural integrity of individual components—ranging from the plastic spike, drip chamber, fluid filter, flow regulator, and injection site to the luer connector—directly determines clinical safety.
| Component Specification | Gravity Infusion Set (ISO 8536-4) | Pressure Infusion Set (ISO 8536-8) | Pediatric Burette Set (ISO 8536-5) |
|---|---|---|---|
| Spike Penetration Force | < 15 N into Standard IV Bag Closure | < 15 N with Reinforced Closure Spike | < 12 N Low Friction Non-Vented/Vented |
| Drip Chamber Calibration | 20 drops/mL ± 0.1 mL (Macro) | 20 drops/mL High-Speed Infusion | 60 drops/mL ± 0.05 mL (Micro Drip) |
| Fluid Filtration Efficiency | 15 μm Pore Size Retention | 15 μm – 5 μm Dual Stage Filtration | 15 μm Standard + Air-Stop Membrane |
| Tubing Tensile Strength | ≥ 15 N for 15 Seconds | ≥ 30 N High Pressure Resistance | ≥ 15 N Ultra-Flexible Kink-Resistant |
| Flow Regulator Accuracy | ±10% Nominal Flow Rate Control | Infusion Pump Compatible Tolerance | Dial Flow Regulator Precision (5–250 mL/h) |
| Leak-tightness Rating | Air Leak Check at 50 kPa | Hydrostatic Leakage up to 200 kPa | 50 kPa Low-Volume Volumetric Integrity |
Historically, flexible Polyvinyl Chloride (PVC) plasticized with Di(2-ethylhexyl)phthalate (DEHP) was the global industry standard for infusion tubing due to its cost-efficiency and elasticity. However, clinical evidence showing DEHP leaching into lipophilic drugs, blood products, and paclitaxel solutions has led to major legislative overhauls globally.
We utilize Non-Phthalate plasticizers such as TOTM (Tris(2-ethylhexyl)trimellitate) and DINCH (Hexamoll). TOTM offers ultra-low migration rates, rendering it ideal for neonatal, pediatric, oncology, and hemodialysis applications.
For light-sensitive oncology pharmaceuticals (e.g., Cisplatin, Nitroprusside), our factory co-extrudes multi-layer amber/black tubing that blocks UV/visible light wavelengths between 290nm and 450nm while preserving full fluid pathway visibility.
To eliminate healthcare-associated sharps injuries (NSIs), our infusion sets can be configured with swabable needleless silicone valves, rated for up to 200 activations with zero microbial ingress and complete micro-leakage prevention.
Sourcing medical disposables directly from a certified China manufacturer offers distinct strategic advantages for global distributors and purchasing organizations. Operating extensive vertically-integrated production hubs, our facility covers the complete manufacturing lifecycle—from raw polymer resin compounding to automated cleanroom assembly and EtO (Ethylene Oxide) terminal sterilization.
Our injection moulding and automated assembly workshops operate under strict Class 100,000 (ISO Class 8) environmental controls. Air filtration, humidity, particulate counts, and bioburden levels are continuously monitored to guarantee aseptic compliance prior to sterilization.
Equipped with industrial Ethylene Oxide gas chambers, every production batch undergoes full physical, chemical, and biological indicator validation. Residual EO levels are rigorously aerated below 10 ppm to guarantee biocompatibility (ISO 10993).
We provide full technical documentation to streamline market authorization worldwide: CE MDR Certificates, ISO 13485 Quality System Audits, US FDA 510(k) filings, Certificate of Free Sale (CFS), and complete Summary Technical Documentation (STED).
Direct technical and commercial guidance for hospital procurement officers, medical distributors, and OEM partners.
Whether you require tender-ready standard IV sets, pediatric burettes, or custom DEHP-free OEM administration lines, our engineering team provides direct technical consultation and competitive bulk pricing.
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